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Heat Treating Elmax Steel – Why do we at AtraxTac choose this steel and how to do it well?

Heat Treating Elmax Steel – Why do we at AtraxTac choose this steel and how to do it well?
Elmax, produced by the Swedish company Uddeholm, is a high-performance stainless steel renowned in the knife and tool industries for its excellent combination of hardness, corrosion resistance, and ease of sharpening. Heat treating Elmax steel is a critical process to unlock its full potential. In this blog post, we’ll explain how to properly heat treat this steel to achieve optimal properties.

What is Elmax Steel?

Elmax is a powder metallurgy steel with a chemical composition containing approximately 1.7% carbon, 18% chromium, 0.3% manganese, 1% molybdenum, and 3% vanadium. This provides:
- **High hardness** (up to 60-62 HRC after heat treatment),
- **Excellent corrosion resistance**,
- **Superior edge retention**,
- **Ease of polishing**.

It’s an ideal steel for EDC, hunting, or kitchen knives where reliability and aesthetics are paramount.

The Heat Treatment Process for Elmax Steel

Heat treatment involves heating the steel to a specific temperature, holding it there, and then rapidly cooling it. Below is a step-by-step guide to heat treating Elmax steel:

1. Material Preparation
- **Pre-treatment**: Ensure the workpiece (e.g., a knife blade) is properly shaped and cleaned of contaminants like oils or oxides.
- **Heat treat foil**: Elmax is sensitive to oxidation at high temperatures, so it’s recommended to encase the workpiece in stainless steel foil (e.g., type 309) to minimize oxygen exposure.

2. Heating
- **Heat treat furnace**: Use a furnace with precise temperature control, ideally with a protective atmosphere (e.g., argon).
- **Austenitizing temperature**: Heat the steel to **1080-1150°C**. For most knife applications, **1100°C** is optimal, yielding a hardness of about 60-61 HRC.
- **Soak time**: Hold the temperature for **20-30 minutes** (depending on the workpiece thickness) to ensure even heating.

3. Quenching
- **Rapid cooling**: After soaking, rapidly cool the steel, preferably in quenching oil or using quench plates. Elmax requires fast cooling to achieve a martensitic structure.
- **Caution**: Avoid overly rapid cooling in water, as this can cause cracking.

4. Tempering
- **Purpose of tempering**: Reduces internal stresses and balances hardness with toughness.
- **Tempering temperature**: Temper at **150-250°C** for **2 hours**, repeating the process twice. Lower temperatures (e.g., 150°C) yield higher hardness (up to 62 HRC) but less toughness. Higher temperatures (e.g., 200-250°C) increase toughness at the cost of hardness (around 58-60 HRC).
- **Cooling after tempering**: Allow the workpiece to cool to room temperature between tempering cycles.

5. Cryogenic Treatment (Optional)
- **Cryo process**: After quenching, you can apply a cryogenic treatment in liquid nitrogen (-196°C) for 6-12 hours. Cryo transforms retained austenite into martensite, enhancing hardness and edge retention.
- **Note**: Always follow cryo with tempering to reduce brittleness.

Practical Tips
- **Temperature control**: Precision is critical. Overheating can lead to excessive grain growth, while underheating may result in insufficient hardness.
- **Equipment**: Invest in a reliable furnace and thermocouples for professional results.
- **Safety**: Work in a well-ventilated area and wear protective gloves and goggles.
- **Testing**: After heat treatment, verify hardness using a Rockwell tester to ensure the desired outcome.

Common Mistakes and How to Avoid Them
1. **Overheating the steel**: Leads to brittleness and loss of properties. Use a precise furnace and thermometer.
2. **Improper quenching**: Slow cooling can result in a soft structure. Ensure the quenching medium is appropriate.
3. **Skipping tempering**: Without tempering, the steel will be too brittle and prone to cracking.

Summary

Heat treating Elmax steel is a precise process, but with the right approach, it yields blades with exceptional hardness, durability, and corrosion resistance. The key steps are: heating to 1080-1150°C, rapid quenching, double tempering at 150-250°C, and optional cryogenic treatment. Invest in quality equipment, follow the parameters, and enjoy knives that will last for years!

As you can see, this is a specific steel, easy to process, not causing any problems in processing. Additionally, its properties are ideal for use in our knives. Durable, the cutting edge does not require sharpening for a long time, the right amount of chromium ensures its resistance to rust, it does not hide during hardening like other steels. It is not the cheapest on the market, but to obtain the right quality, that is why we focus on this type of steel.

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